Nanocrystalline Cores for High Frequency Transformers, Inverter Welding Machine

Sep 22, 2025

Leave a message

Nanocrystalline Core Product Description


 

Nanocrystalline Transformer Core has high permeability, high saturation induction, low coercivity, low core loss. Suitable for high frequency transformer of inverter welding equipment, solar inverter, and high power transformer in Kw range.

O – Toroidal type nanocrystalline core

O – Toroidal type nanocrystalline core

Ω – Toroidal nanocrystalline core with two legs

Ω – Toroidal nanocrystalline core with two legs

Π – Toroidal nanocrystalline core with two legs

Π – Toroidal nanocrystalline core with two legs

H – Toroidal nanocrystalline core with four legs

H – Toroidal nanocrystalline core with four legs

Nanocrystalline Core Feature

  • Material: Fe-based Nanocrystalline core
  • Saturation flux density induction: 1.25T
  • Permeability @ 10KHz: > 20000
  • Curie temperature(℃): 560
  • Stacking factor: 0.78
  • Saturation magnetostriction(*10^-6): <2
  • Resistivity (μΩ.cm): 90
  • Ribbon thickness: 25μm
  • Core shapes: Toroidal core

 

High saturation flux density – you can reduce volume of transformers vs tranditional Ferrite
High permeability – improve efficiency,lower exciting power and reduce copper loss
Low coercivity and Low core loss – low temperature rise
Excellent thermal stability – working temperature of -40 – 130℃

 

Nanocrystalline Core Applications

>> Inverter welding machines
>> Electrolytic plating power supplies
>> High Power Laser power supplies
>> Communication, high-speed railway power supplies
>> High frequency heating systems
>> High frequency and high power switched mode power supply

 

Nanocrystalline Core Parameters

Characteristics comparision
Properties Nanophous cores Ferrite cores
Saturation Flux density(T) 1.25 0.5
Remanence (T) (20KHz) <0.3 0.2
Core loss (20KHz/0.2T) (W/Kg) <3.4 7.5
Core loss (20KHz/0.5T) (W/Kg) <30 can not use
Core loss (50KHz/0.3T) (W/Kg) <40 can not use
Permeability (20KHz) >20,000 2000
Coercivity (A/m) <2.0 6
Saturation magnetostriction(*10^-6) <2 4
Resistivity (μΩ.cm) 90 10^6
Curie temperature(℃) 560 <200
Stacking factor >0.75 n/a

 

Core dimensions Case dimensions Effictive
cross
section
Mean
path
length
Weight Power
@
20KHz
Case type*
od id h OD ID H AFe lFe mFe P  
mm mm mm mm mm mm cm2 cm g KW  
50 32 20 53.8 28.5 24 1.40 12.9 131 0.5-1 O
64 40 20 68.2 37 23.5 1.87 16.3 222 1-3 O
80 50 25 83.5 47.2 28.8 2.93 20.4 433 3-5 O
80 50 25 83.5 47.2 28.8 2.93 20.4 433 3-5 Ω
100 60 20 106 55 25 3.12 25.1 568 5-7 O
100 60 20 106 55 25 3.12 25.1 568 5-7 Ω
120 70 20 125 65 25 3.90 29.8 843 7-10 O
120 70 20 125 65 25 3.90 29.8 843 7-10 Π
120 70 30 125 65 36 5.85 2.98 1265 10-15 O
120 70 30 125 65 36 5.85 2.98 1265 10-15 Π
130 80 40 136 75 46 7.80 33.0 1864 15-20 O
130 80 40 136 75 46 7.80 33.0 1864 15-20 H
130 80 50 136 75 56 9.75 33.0 2331 20-25 O
130 80 50 136 75 56 9.75 33.0 2331 20-25 H

Power @ 20KHz only for reference, actual output power will depend on your design.
Other specifications are available according to customer's requirements.

 

GNEE Featured Products

 

Gnee provides premium iron cores to the world. Our cores can be selected in a wide range of materials, shapes, applications, manufacturing techniques, etc., to meet customers' diverse demands. Explore our wide product range now~

Manufacturing Process

 

Raw Material Sourcing

1. Raw Material Sourcing

Slitting

2. Slitting

Punching

3. Punching

Laminating

4. Laminating

Core Forming

5. Core Forming

testing

6. testing

GNEE EC

Founded in 2008 and located in Anyang in China, Gnee Electric is a high-tech enterprise specializing in researching and manufacturing iron core products.
The company currently occupies over 20,000 square meters and employs more than 200 people, including over 80 professionals. After more than 18 years of development, we have built our own magnetic material production base and independently develope, produce, and sell various kinds of iron cores. The common types include silicon steel cores, motor cores, transformer cores, toroidal iron cores, special-shaped cores, custom cores, and others. Our cores are widely applied in different sectors including transformers, motors, mutual inductors, voltage stabilizers, welding machines, magnetic amplifiers, and instrumentation, providing diverse core solutions to global customers.

GNEE EC

30+

Types of Products

18k+

Happy Clients

 

 

 

Why Choose GNEE EC?

 

GNEE EC was founded in 2008, which is a National High-tech Enterprise & Famous Brand Enterprise in China, developing into a professional manufacturer and supplier of high-quality iron cores.

 

18+

Over 18 years of success in the iron core industry;
National High-tech Enterprise & Famous Brand Enterprises in China;

 
 

200+

Over 200 employees;
The R&D team has more than 80 experienced engineers and the production team has more than 100 skilled staffs;

 
 

35+

Annual turnover up to 35 million dollor per year;
Owns many sets of highly automatic winding, annealing, and assembling machines;

 
 

1,000+

Over 1000 customers in domestic and overseas markets;
core Products are exported to more than 70 countries in the world;

 

Gnee Iron Core Factory Overview

Gnee Iron Core Factory
Gnee Iron Core Factory
Gnee Iron Core Factory
Gnee Iron Core Factory
Gnee Iron Core Factory
Gnee Iron Core Factory

Meet Our Sales Manager

 

"The Core of the Iron Core, the Power of Leadership" - See Our Great Decision-Makers Deeply Engaged in the Magnetic Materials Industry.

CEO

Edison Zhang

CEO

General Manager

Kelly Zhang

General Manager

Sales Manager

Alex Cao

Sales Manager

 

 

Industries Served

 
Automobile Industry

Automobile Industry

New Energy

New Energy

Motor Applications
Motor Applications
Transformer Applications

Transformer Applications

modular-1

Our Mission

Strive To Create world-class Iron core brand

With 18 Years of industry experience, we focus on the research, development, and manufacturing of high-quality iron cores for electricity, industrial control, new energy, and automotive markets

Send Inquiry