Iron-Based Magnetic Composite Core Transformer Core
Oct 22, 2025
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An iron-based magnetic composite core transformer core is made by combining different materials, such as iron powder or amorphous alloys, with a binder like epoxy resin to create a composite material with properties superior to its individual constituents. This is a way to create a magnetic core with tailored properties, such as those for power electronics or filtering applications. These composite cores are used in transformers, inductors, and electromagnets, offering advantages like improved energy efficiency and performance, as seen in systems like those with high current and low voltage.
Types of composite cores
Powdered Iron Cores:
These consist of iron powder mixed with a non-conductive binder material, such as epoxy resin, to insulate the particles and reduce eddy currents. This is done by controlling the particle size and shape during production.
Amorphous Magnetic Alloy Composites:
A composite core made from iron-based amorphous alloy powder, which is bonded together to form a high-performance magnetic core.
Laminated Cores:
While not technically a composite in the same sense as bonded powders, laminated cores are built from thin sheets of magnetic material (like silicon steel) pressed and glued together. The lamination process is a method for reducing eddy currents and energy loss.
Advantages of transformer core
Improved efficiency:
By using materials that are optimized to reduce core losses (like eddy currents), these composite cores can significantly improve energy efficiency compared to solid iron cores.
Tailored properties:
Manufacturers can combine different materials and adjust the composition and structure to achieve specific magnetic, mechanical, and electrical properties needed for a particular application.
Reduced magnetic interference:
Some composites can be specifically designed to shield sensitive electronic components from stray magnetic fields.
Integration:
Composite cores are beneficial for the integration of power electronics, as they can be customized for specific applications.
transformer core specification
| Core Build | Window Width | Core Height | Core Width | Core Length | |||||
| a(mm) | ± | b(mm) | c(mm) | d(mm) | ± | e(mm) | ± | f(mm) | ± |
| 9 | 0.5 | 10 | 32.8 | 15 | 0.5 | 28 | 1 | 50.8 | 1.25 |
| 10 | 0.5 | 11 | 33 | 20 | 0.5 | 31 | 1 | 53 | 2 |
| 11 | 0.5 | 13 | 30 | 20 | 0.5 | 35 | 1 | 52 | 2 |
| 11 | 0.5 | 13 | 40 | 20 | 0.5 | 35 | 1 | 62 | 2 |
| 11 | 0.5 | 13 | 40 | 25 | 0.5 | 35 | 1 | 62 | 2 |
| 11 | 0.8 | 13 | 50 | 25 | 0.5 | 35 | 1 | 72 | 2 |
| 11 | 0.8 | 13 | 50 | 30 | 0.5 | 35 | 1 | 72 | 2 |
| 13 | 0.8 | 15 | 56 | 25 | 0.5 | 41 | 1 | 82 | 2 |
| 13 | 0.8 | 15 | 56 | 30 | 0.5 | 41 | 1 | 82 | 2 |
| 13 | 0.8 | 15 | 56 | 35 | 0.5 | 41 | 1 | 82 | 2 |
| 16 | 0.8 | 20 | 70 | 25 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 30 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 40 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 45 | 1 | 52 | 1 | 102 | 3 |
| 19 | 1 | 25 | 83 | 35 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 83 | 40 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 83 | 50 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 90 | 60 | 1 | 63 | 1 | 128 | 3 |
| 22 | 1 | 35 | 85 | 50 | 1 | 79 | 1 | 129 | 4 |
| 22 | 1 | 35 | 85 | 65 | 1 | 79 | 1 | 129 | 4 |
| 25 | 1 | 40 | 85 | 55 | 1 | 90 | 1 | 135 | 4 |
| 25 | 1 | 40 | 85 | 70 | 1 | 90 | 1 | 135 | 4 |
| 25 | 1 | 40 | 85 | 85 | 1.5 | 90 | 1 | 135 | 4 |
| 30 | 1 | 40 | 85 | 85 | 1.5 | 100 | 1 | 155 | 4 |
| 33 | 1 | 40 | 105 | 85 | 1.5 | 106 | 1 | 171 | 5 |
| Note: Additional sizes can be customized to meet specific customer requirements. | |||||||||
GNEE Featured Products
Gnee provides premium iron cores to the world. Our cores can be selected in a wide range of materials, shapes, applications, manufacturing techniques, etc., to meet customers' diverse demands. Explore our wide product range now~
Manufacturing Process
1. Raw Material Sourcing
2. Slitting
3. Punching
4. Laminating
5. Core Forming
6. testing
GNEE EC
Founded in 2008 and located in Anyang in China, Gnee Electric is a high-tech enterprise specializing in researching and manufacturing iron core products.
The company currently occupies over 20,000 square meters and employs more than 200 people, including over 80 professionals. After more than 18 years of development, we have built our own magnetic material production base and independently develope, produce, and sell various kinds of iron cores. The common types include silicon steel cores, motor cores, transformer cores, toroidal iron cores, special-shaped cores, custom cores, and others. Our cores are widely applied in different sectors including transformers, motors, mutual inductors, voltage stabilizers, welding machines, magnetic amplifiers, and instrumentation, providing diverse core solutions to global customers.
30+
Types of Products
18k+
Happy Clients
Why Choose GNEE EC?
GNEE EC was founded in 2008, which is a National High-tech Enterprise & Famous Brand Enterprise in China, developing into a professional manufacturer and supplier of high-quality iron cores.
18+
Over 18 years of success in the iron core industry;
National High-tech Enterprise & Famous Brand Enterprises in China;
200+
Over 200 employees;
The R&D team has more than 80 experienced engineers and the production team has more than 100 skilled staffs;
35+
Annual turnover up to 35 million dollor per year;
Owns many sets of highly automatic winding, annealing, and assembling machines;
1,000+
Over 1000 customers in domestic and overseas markets;
core Products are exported to more than 70 countries in the world;
Gnee Iron Core Factory Overview
Meet Our Sales Manager
"The Core of the Iron Core, the Power of Leadership" - See Our Great Decision-Makers Deeply Engaged in the Magnetic Materials Industry.
Edison Zhang
CEO
Kelly Zhang
General Manager
Alex Cao
Sales Manager
Industries Served
Automobile Industry
New Energy
Transformer Applications
Our Mission
Strive To Create world-class Iron core brand
With 18 Years of industry experience, we focus on the research, development, and manufacturing of high-quality iron cores for electricity, industrial control, new energy, and automotive markets