Soft Magnetic Iron Ring Type Nanocrystalline Core
Oct 15, 2025
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Ring Type Nanocrystalline Core
A ring type nanocrystalline core is a magnetic core made by shaping nanocrystalline soft magnetic materials into a ring structure. It combines the low-loss characteristics of nanocrystalline materials with the magnetic circuit advantages of the ring structure, making it a preferred component for medium-to-high frequency energy conversion scenarios.
Nanocrystalline Ring Core Feature
The advantages of ring type nanocrystalline cores stem from the combination of the "ring structure" and "nanocrystalline material", with their properties reinforcing each other to form unique competitiveness.
Maximized Magnetic Circuit Efficiency: The ring structure enables a closed magnetic circuit. The air-gap-free design results in extremely low magnetic reluctance, reducing magnetic flux leakage by more than 50% compared to traditional EI-type cores and significantly lowering magnetic circuit losses.
Minimized High-Frequency Loss: The nanoscale crystal structure of nanocrystalline materials (e.g., Fe-Si-B-Cu-Nb alloys) can suppress eddy current and hysteresis losses. In the 10kHz-1MHz high-frequency range, the loss is only 1/5 to 1/10 of that of silicon steel sheets.
More Uniform Magnetic Field Distribution: The symmetry of the ring geometry ensures uniform magnetic flux distribution inside the core, avoiding local flux concentration. This not only reduces local overheating but also lowers electromagnetic noise (10-15dB lower than silicon steel cores of the same specification).
Nanocrystalline Toroidal Core Application
With the characteristics of "low loss at high frequency + small volume", its applications are concentrated in fields sensitive to efficiency and size:
- New Energy Vehicles: Used in high-frequency transformers for on-board chargers (OBC) and inductors for DC-DC converters, meeting the requirements of automotive-grade high temperature and low loss.
- Photovoltaics/Wind Power: Used as filter inductors and magnetic cores for grid-connected transformers in inverters, improving energy conversion efficiency and reducing energy waste.
- Precision Electronics: Power supplies for medical equipment (e.g., MRI equipment) and 5G base station power supplies. These applications require low noise and high stability to avoid interfering with precision signals.
- Energy Storage Systems: Magnetic core components for power conditioning systems (PCS) in energy storage systems. They adapt to high-frequency charge-discharge cycles and extend the service life of energy storage systems.
Nanocrystalline Toroidal Core specification
| Magnetic core size(mm) | Protective box size(mm) | Effective cross-sectional area Ae(mm2) | Magnetic path length Ie(mm) | Maximum DC overcurrent class (A) |
||||||
| id | od | ht | ID | OD | HT | |||||
| 14 | 19 | 6.5 | 12 | 22 | 8 | 11.86 | 51.81 | 20 | ||
| 14 | 20 | 10 | 12 | 22.3 | 11.4 | 29.68 | 52.29 | 40 | ||
| 16 | 21 | 10 | 15 | 24 | 12.3 | 24.85 | 57.41 | 60 | ||
| 16 | 23 | 8 | 15 | 24 | 9.7 | 20.44 | 61.23 | 60 | ||
| 16 | 23 | 10 | 15 | 24 | 12.3 | 34.62 | 59.92 | 60 | ||
| 17 | 22 | 10 | 15.3 | 24.4 | 12.3 | 24.86 | 60.59 | 60 | ||
| 17 | 21 | 8 | 15.3 | 24 | 9.7 | 25.56 | 60.67 | 60 | ||
| 17 | 23 | 8 | 15.3 | 24.4 | 9.7 | 26.89 | 61.34 | 60 | ||
| 18 | 23 | 10 | 16.4 | 24.4 | 12.3 | 29.78 | 60.38 | 70 | ||
| 18 | 24 | 9 | 16.4 | 25 | 11.2 | 34.78 | 60.89 | 70 | ||
| 18 | 25 | 10 | 16.4 | 25.9 | 12.3 | 37.97 | 64.56 | 70 | ||
| 19 | 24 | 9 | 17.3 | 25 | 11.2 | 40.39 | 65.32 | 80 | ||
| 19 | 25 | 10 | 17.3 | 26 | 12.3 | 39.42 | 62.31 | 80 | ||
| 19 | 26 | 10 | 17.3 | 27.3 | 12.3 | 48.32 | 69.56 | 80 | ||
| 20 | 25 | 10 | 18.5 | 26.3 | 12.3 | 39.29 | 70.32 | 90 | ||
| 20 | 28 | 10 | 18.5 | 29 | 12.3 | 45.76 | 73.88 | 90 | ||
| 20 | 32 | 10 | 18.5 | 32.3 | 12.3 | 58.91 | 78.75 | 90 | ||
| 21 | 29 | 10 | 18.2 | 31.3 | 12.3 | 39.65 | 77.19 | 100 | ||
| 21 | 26 | 8 | 18.3 | 27.4 | 9.7 | 46.54 | 78.32 | 100 | ||
| 21 | 28 | 10 | 18.3 | 30 | 12.3 | 50.39 | 77.45 | 100 | ||
| 22 | 28 | 10 | 20.5 | 30 | 12.3 | 49.32 | 79.89 | 120 | ||
| 22 | 32 | 10 | 20.5 | 33.4 | 12.3 | 43.58 | 73.43 | 120 | ||
| 23 | 32 | 10 | 21.3 | 33.4 | 12.3 | 44.56 | 74.56 | 120 | ||
GNEE Featured Products
Gnee provides premium iron cores to the world. Our cores can be selected in a wide range of materials, shapes, applications, manufacturing techniques, etc., to meet customers' diverse demands. Explore our wide product range now~
Manufacturing Process
1. Raw Material Sourcing
2. Slitting
3. Punching
4. Laminating
5. Core Forming
6. testing
GNEE EC
Founded in 2008 and located in Anyang in China, Gnee Electric is a high-tech enterprise specializing in researching and manufacturing iron core products.
The company currently occupies over 20,000 square meters and employs more than 200 people, including over 80 professionals. After more than 18 years of development, we have built our own magnetic material production base and independently develope, produce, and sell various kinds of iron cores. The common types include silicon steel cores, motor cores, transformer cores, toroidal iron cores, special-shaped cores, custom cores, and others. Our cores are widely applied in different sectors including transformers, motors, mutual inductors, voltage stabilizers, welding machines, magnetic amplifiers, and instrumentation, providing diverse core solutions to global customers.
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GNEE EC was founded in 2008, which is a National High-tech Enterprise & Famous Brand Enterprise in China, developing into a professional manufacturer and supplier of high-quality iron cores.
18+
Over 18 years of success in the iron core industry;
National High-tech Enterprise & Famous Brand Enterprises in China;
200+
Over 200 employees;
The R&D team has more than 80 experienced engineers and the production team has more than 100 skilled staffs;
35+
Annual turnover up to 35 million dollor per year;
Owns many sets of highly automatic winding, annealing, and assembling machines;
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Over 1000 customers in domestic and overseas markets;
core Products are exported to more than 70 countries in the world;
Gnee Iron Core Factory Overview
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Industries Served
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With 18 Years of industry experience, we focus on the research, development, and manufacturing of high-quality iron cores for electricity, industrial control, new energy, and automotive markets