1K107 Nanocrystalline C Shape Magnetic Core for Electronics

 

Nanocrystalline "C" shape magnetic cores are used in applications requiring high efficiency, such as transformers and common mode chokes, due to their superior magnetic properties. They are ideal for power electronics in areas like solar inverters, electric vehicle charging, and industrial power supplies, and also find use in high-accuracy current sensors and for electromagnetic interference (EMI) filtering.

 

nanocrystalline C core Key applications

 

Power electronics: High-frequency transformers, switched-mode power supplies (SMPS), and solar inverters benefit from the low loss and high saturation flux density of these cores.

 

Electric vehicles: They are used in power electronics for electric drives and charging systems to improve efficiency and reduce size and weight.

 

Common mode chokes (CMC): Nanocrystalline cores are used in common mode chokes for power supplies and inverters due to their high impedance at high frequencies, which helps filter noise effectively.

 

Current transformers (CT): Their high permeability and saturation inductance make them suitable for high-accuracy current transformers used in measurement and protection.

 

EMI filtering: They are used in EMC solutions, such as those in welding machines, to filter electromagnetic interference.

 

Sensors: Their high permeability and low coercivity make them suitable for magnetic sensors, including those for measuring AC and DC residual currents.

 

 

Key advantages of nanocrystalline C-cores

 

• High efficiency: Lower core and copper losses lead to less energy wasted as heat.
• Compactness: High permeability and saturation induction allow for smaller and lighter components.
• Improved performance: Better efficiency and higher power density result in improved system reliability.

 

 

Limitations of nanocrystalline C-cores

 

• Initial cost: They have a higher initial cost compared to traditional materials.
• Cutting impact: Cutting the core can introduce performance degradation, making uncut toroids preferable where possible.
• Saturation: High permeability can lead to saturation if not designed properly, especially if circuit parameters are not matched correctly.

nanocrystalline core specification

Core Build		Window Width		Core Height		Core Width		Core Length
a(mm)	±	b(mm)	c(mm)	d(mm)	±	e(mm)	±	f(mm)	±
9	0.5	10	32.8	15	0.5	28	1	50.8	1.25
10	0.5	11	33	20	0.5	31	1	53	2
11	0.5	13	30	20	0.5	35	1	52	2
11	0.5	13	40	20	0.5	35	1	62	2
11	0.5	13	40	25	0.5	35	1	62	2
11	0.8	13	50	25	0.5	35	1	72	2
11	0.8	13	50	30	0.5	35	1	72	2
13	0.8	15	56	25	0.5	41	1	82	2
13	0.8	15	56	30	0.5	41	1	82	2
13	0.8	15	56	35	0.5	41	1	82	2
16	0.8	20	70	25	0.5	52	1	102	3
16	1	20	70	30	0.5	52	1	102	3
16	1	20	70	40	0.5	52	1	102	3
16	1	20	70	45	1	52	1	102	3
19	1	25	83	35	1	63	1	121	3
19	1	25	83	40	1	63	1	121	3
19	1	25	83	50	1	63	1	121	3
19	1	25	90	60	1	63	1	128	3
22	1	35	85	50	1	79	1	129	4
22	1	35	85	65	1	79	1	129	4
25	1	40	85	55	1	90	1	135	4
25	1	40	85	70	1	90	1	135	4
25	1	40	85	85	1.5	90	1	135	4
30	1	40	85	85	1.5	100	1	155	4
33	1	40	105	85	1.5	106	1	171	5
Note: Additional sizes can be customized to meet specific customer requirements.