Nanocrystalline Current Leakage Switch Magnetic Cores
Oct 22, 2025
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Nanocrystalline magnetic cores are used in current leakage switches for their high permeability, high saturation, and linearity, which allows for accurate detection of leakage currents in a smaller volume. These cores operate by sensing common mode current in cables and can be manufactured as toroidal or other shapes, often protected by a plastic casing or coating to prevent mechanical damage.

Nanocrystalline magnetic core Feature
High permeability:
Allows for accurate measurement of small leakage currents with high precision and low error.
High saturation induction:
Increases the accuracy of the switch and reduces the need for a larger core size.
High linearity:
Ensures that the core's response is consistent across a wide range of current values.
Small volume:
Enables the creation of more compact and efficient leakage switches.
Excellent temperature stability:
Provides reliable performance over a wide temperature range, from approximately -25 to 85 ℃ or even higher.
Applications in leakage current switches
- Leakage protection:
These cores are central to the function of residual current devices (RCDs) and ground fault circuit interrupters (GFCIs), detecting small leakage currents to prevent electrical shock and fire.
- Power monitoring:
Used in energy meters and power meters for precise current and voltage data sampling.
- Motor protection:
Helps protect motors in applications like servo motors and new energy vehicles by monitoring for leakage.
Nanocrystalline core Material and manufacturing
Material:
The cores are made from a nanocrystalline alloy, which is formed into thin ribbons and wound into the desired shape.
Form factor:
Typically produced as toroidal (donut-shaped) cores, but can also be custom-shaped.
Protection:
Because the nanocrystalline material is brittle, the finished core is usually enclosed in a protective plastic housing or coated to prevent mechanical damage.
Nanocrystalline core specification
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| Magnetic core size(mm) | Protective box size(mm) | Effective cross-sectional area Ae(mm2) | Magnetic path length Ie(mm) | Maximum DC overcurrent class (A) |
||||||
| id | od | ht | ID | OD | HT | |||||
| 14 | 19 | 6.5 | 12 | 22 | 8 | 11.86 | 51.81 | 20 | ||
| 14 | 20 | 10 | 12 | 22.3 | 11.4 | 29.68 | 52.29 | 40 | ||
| 16 | 21 | 10 | 15 | 24 | 12.3 | 24.85 | 57.41 | 60 | ||
| 16 | 23 | 8 | 15 | 24 | 9.7 | 20.44 | 61.23 | 60 | ||
| 16 | 23 | 10 | 15 | 24 | 12.3 | 34.62 | 59.92 | 60 | ||
| 17 | 22 | 10 | 15.3 | 24.4 | 12.3 | 24.86 | 60.59 | 60 | ||
| 17 | 21 | 8 | 15.3 | 24 | 9.7 | 25.56 | 60.67 | 60 | ||
| 17 | 23 | 8 | 15.3 | 24.4 | 9.7 | 26.89 | 61.34 | 60 | ||
| 18 | 23 | 10 | 16.4 | 24.4 | 12.3 | 29.78 | 60.38 | 70 | ||
| 18 | 24 | 9 | 16.4 | 25 | 11.2 | 34.78 | 60.89 | 70 | ||
| 18 | 25 | 10 | 16.4 | 25.9 | 12.3 | 37.97 | 64.56 | 70 | ||
| 19 | 24 | 9 | 17.3 | 25 | 11.2 | 40.39 | 65.32 | 80 | ||
| 19 | 25 | 10 | 17.3 | 26 | 12.3 | 39.42 | 62.31 | 80 | ||
| 19 | 26 | 10 | 17.3 | 27.3 | 12.3 | 48.32 | 69.56 | 80 | ||
| 20 | 25 | 10 | 18.5 | 26.3 | 12.3 | 39.29 | 70.32 | 90 | ||
| 20 | 28 | 10 | 18.5 | 29 | 12.3 | 45.76 | 73.88 | 90 | ||
| 20 | 32 | 10 | 18.5 | 32.3 | 12.3 | 58.91 | 78.75 | 90 | ||
| 21 | 29 | 10 | 18.2 | 31.3 | 12.3 | 39.65 | 77.19 | 100 | ||
| 21 | 26 | 8 | 18.3 | 27.4 | 9.7 | 46.54 | 78.32 | 100 | ||
| 21 | 28 | 10 | 18.3 | 30 | 12.3 | 50.39 | 77.45 | 100 | ||
| 22 | 28 | 10 | 20.5 | 30 | 12.3 | 49.32 | 79.89 | 120 | ||
| 22 | 32 | 10 | 20.5 | 33.4 | 12.3 | 43.58 | 73.43 | 120 | ||
| 23 | 32 | 10 | 21.3 | 33.4 | 12.3 | 44.56 | 74.56 | 120 | ||
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