1K107 Nanocrystalline Iron Core for High Performance Power Transformers
Oct 24, 2025
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A nanocrystalline iron core is a soft magnetic material made of a thin, iron-based ribbon with a structure of nanocrystals, offering superior properties like high magnetic permeability, low loss, and high saturation magnetic flux density. These characteristics make it ideal for applications such as transformers, common mode chokes, and current sensors in modern electrical systems, where high efficiency and miniaturization are crucial.
Nanocrystalline Iron Core Composition and Manufacturing
Composition: Iron-based alloy with other elements like silicon.
Manufacturing: Created by ultra-rapid cooling of the molten alloy to form an amorphous ribbon, which is then heat-treated to create the nanocrystalline structure. The resulting ribbon is very thin (typically 12−27 microns) and can be wound into shapes like toroids.
Nanocrystalline Iron Core Key Properties
- High Permeability: Allows for high inductance at low frequencies with fewer turns.
- Low Core Loss: Reduces energy waste, making it more efficient.
- High Saturation Flux Density: Enables high-power handling in a compact size.
- High Curie Temperature: Maintains its magnetic properties at high operating temperatures.
- Good High-Frequency Performance: Fewer turns and lower distributed capacitance lead to better high-frequency characteristics.
Nanocrystalline Core Application
- Power Transformers: For high-frequency and high-efficiency applications.
- Current Transformers (CTs): For accurate current measurement in various systems.
- Common Mode Chokes: To suppress noise in power supplies and electronic devices.
- Wireless Charging: As an electromagnetic shield or core.
- New energy vehicles and charging piles: Due to their high efficiency and power density.
- Other uses: Magnetic amplifiers, pulse transformers, and magnetic shielding.
What is the material of nanocrystalline core?
Nano crystalline soft magnetic material is a new development. The material composition is 82% iron with the remaining balance silicon, boron, niobium, copper, carbon, molybdenum, and nickel. Nano crystalline cores for common mode choke. The raw material is manufactured and supplied in an amorphous state.
What are the applications of nanocrystalline materials?
Thus, nanocrystalline materials have a promising outlook for their applications in a wide variety of technological areas such as electronics, catalysis, ceramics, magnetic data storage, structural components, etc.
Nanocrystalline c Core specification
| Core Build | Window Width | Core Height | Core Width | Core Length | |||||
| a(mm) | ± | b(mm) | c(mm) | d(mm) | ± | e(mm) | ± | f(mm) | ± |
| 9 | 0.5 | 10 | 32.8 | 15 | 0.5 | 28 | 1 | 50.8 | 1.25 |
| 10 | 0.5 | 11 | 33 | 20 | 0.5 | 31 | 1 | 53 | 2 |
| 11 | 0.5 | 13 | 30 | 20 | 0.5 | 35 | 1 | 52 | 2 |
| 11 | 0.5 | 13 | 40 | 20 | 0.5 | 35 | 1 | 62 | 2 |
| 11 | 0.5 | 13 | 40 | 25 | 0.5 | 35 | 1 | 62 | 2 |
| 11 | 0.8 | 13 | 50 | 25 | 0.5 | 35 | 1 | 72 | 2 |
| 11 | 0.8 | 13 | 50 | 30 | 0.5 | 35 | 1 | 72 | 2 |
| 13 | 0.8 | 15 | 56 | 25 | 0.5 | 41 | 1 | 82 | 2 |
| 13 | 0.8 | 15 | 56 | 30 | 0.5 | 41 | 1 | 82 | 2 |
| 13 | 0.8 | 15 | 56 | 35 | 0.5 | 41 | 1 | 82 | 2 |
| 16 | 0.8 | 20 | 70 | 25 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 30 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 40 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 45 | 1 | 52 | 1 | 102 | 3 |
| 19 | 1 | 25 | 83 | 35 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 83 | 40 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 83 | 50 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 90 | 60 | 1 | 63 | 1 | 128 | 3 |
| 22 | 1 | 35 | 85 | 50 | 1 | 79 | 1 | 129 | 4 |
| 22 | 1 | 35 | 85 | 65 | 1 | 79 | 1 | 129 | 4 |
| 25 | 1 | 40 | 85 | 55 | 1 | 90 | 1 | 135 | 4 |
| 25 | 1 | 40 | 85 | 70 | 1 | 90 | 1 | 135 | 4 |
| 25 | 1 | 40 | 85 | 85 | 1.5 | 90 | 1 | 135 | 4 |
| 30 | 1 | 40 | 85 | 85 | 1.5 | 100 | 1 | 155 | 4 |
| 33 | 1 | 40 | 105 | 85 | 1.5 | 106 | 1 | 171 | 5 |
| Note: Additional sizes can be customized to meet specific customer requirements. | |||||||||
GNEE Featured Products
Gnee provides premium iron cores to the world. Our cores can be selected in a wide range of materials, shapes, applications, manufacturing techniques, etc., to meet customers' diverse demands. Explore our wide product range now~
Manufacturing Process
1. Raw Material Sourcing
2. Slitting
3. Punching
4. Laminating
5. Core Forming
6. testing
GNEE EC
Founded in 2008 and located in Anyang in China, Gnee Electric is a high-tech enterprise specializing in researching and manufacturing iron core products.
The company currently occupies over 20,000 square meters and employs more than 200 people, including over 80 professionals. After more than 18 years of development, we have built our own magnetic material production base and independently develope, produce, and sell various kinds of iron cores. The common types include silicon steel cores, motor cores, transformer cores, toroidal iron cores, special-shaped cores, custom cores, and others. Our cores are widely applied in different sectors including transformers, motors, mutual inductors, voltage stabilizers, welding machines, magnetic amplifiers, and instrumentation, providing diverse core solutions to global customers.
30+
Types of Products
18k+
Happy Clients
Why Choose GNEE EC?
GNEE EC was founded in 2008, which is a National High-tech Enterprise & Famous Brand Enterprise in China, developing into a professional manufacturer and supplier of high-quality iron cores.
18+
Over 18 years of success in the iron core industry;
National High-tech Enterprise & Famous Brand Enterprises in China;
200+
Over 200 employees;
The R&D team has more than 80 experienced engineers and the production team has more than 100 skilled staffs;
35+
Annual turnover up to 35 million dollor per year;
Owns many sets of highly automatic winding, annealing, and assembling machines;
1,000+
Over 1000 customers in domestic and overseas markets;
core Products are exported to more than 70 countries in the world;
Gnee Iron Core Factory Overview
Meet Our Sales Manager
"The Core of the Iron Core, the Power of Leadership" - See Our Great Decision-Makers Deeply Engaged in the Magnetic Materials Industry.
Edison Zhang
CEO
Kelly Zhang
General Manager
Alex Cao
Sales Manager
Industries Served
Automobile Industry
New Energy
Transformer Applications
Our Mission
Strive To Create world-class Iron core brand
With 18 Years of industry experience, we focus on the research, development, and manufacturing of high-quality iron cores for electricity, industrial control, new energy, and automotive markets