1K107 Nanocrystalline Amorphous Magnetic Cutting C Core
Oct 23, 2025
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A nanocrystalline amorphous magnetic cutting C-core is a magnetic core made from a specially processed amorphous metal ribbon that can be cut to form a C-shape, offering superior magnetic performance with high permeability and low losses. These cores are used in high-frequency applications like power factor correction (PFC) chokes, transformers, and filters, especially in electric vehicles, and provide advantages over traditional cores such as smaller size, lower weight, and higher efficiency.
nanocrystalline amorphous cutting C-core Key features
Magnetic properties:
Nanocrystalline cores are derived from an amorphous precursor material that is rapidly cooled and then annealed. This process creates a structure with nanometer-sized magnetic grains embedded in an amorphous matrix, resulting in very high permeability and low core loss.
Cutting:
The amorphous ribbon is wound into a toroidal shape, and for C-cores, this toroidal core is then cut in half. This allows for easier winding of the transformer's coil.
High performance:
They have a high saturation flux density and low coercivity, which means they can handle high magnetic fields with low energy loss, making them ideal for high-frequency power applications.
nanocrystalline amorphous C-core Advantages
- Smaller and lighter designs: The high performance allows for reduced core size, leading to smaller and lighter devices.
- Lower temperature rise: Efficient operation results in lower operating temperatures.
- Efficiency: They have lower core losses compared to other materials like silicon steel or ferrite, leading to higher overall system efficiency.
- Replace other cores: They can often replace older, less efficient cores, such as ferrite, permalloy, or silicon steel.
nanocrystalline amorphous core Application
- Power factor correction (PFC) chokes: Their low loss makes them suitable for high-current applications at higher frequencies.
- Transformers: Used in main power transformers, Hi-Fi audio transformers, and output transformers for tube amplifiers.
- Electric vehicles: Widely used in electric vehicle chargers and other applications due to their high efficiency and compact design.
- EMI filters: Used in filters to suppress electromagnetic interference.
nanocrystalline amorphous C-core specification
| Core Build | Window Width | Core Height | Core Width | Core Length | |||||
| a(mm) | ± | b(mm) | c(mm) | d(mm) | ± | e(mm) | ± | f(mm) | ± |
| 9 | 0.5 | 10 | 32.8 | 15 | 0.5 | 28 | 1 | 50.8 | 1.25 |
| 10 | 0.5 | 11 | 33 | 20 | 0.5 | 31 | 1 | 53 | 2 |
| 11 | 0.5 | 13 | 30 | 20 | 0.5 | 35 | 1 | 52 | 2 |
| 11 | 0.5 | 13 | 40 | 20 | 0.5 | 35 | 1 | 62 | 2 |
| 11 | 0.5 | 13 | 40 | 25 | 0.5 | 35 | 1 | 62 | 2 |
| 11 | 0.8 | 13 | 50 | 25 | 0.5 | 35 | 1 | 72 | 2 |
| 11 | 0.8 | 13 | 50 | 30 | 0.5 | 35 | 1 | 72 | 2 |
| 13 | 0.8 | 15 | 56 | 25 | 0.5 | 41 | 1 | 82 | 2 |
| 13 | 0.8 | 15 | 56 | 30 | 0.5 | 41 | 1 | 82 | 2 |
| 13 | 0.8 | 15 | 56 | 35 | 0.5 | 41 | 1 | 82 | 2 |
| 16 | 0.8 | 20 | 70 | 25 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 30 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 40 | 0.5 | 52 | 1 | 102 | 3 |
| 16 | 1 | 20 | 70 | 45 | 1 | 52 | 1 | 102 | 3 |
| 19 | 1 | 25 | 83 | 35 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 83 | 40 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 83 | 50 | 1 | 63 | 1 | 121 | 3 |
| 19 | 1 | 25 | 90 | 60 | 1 | 63 | 1 | 128 | 3 |
| 22 | 1 | 35 | 85 | 50 | 1 | 79 | 1 | 129 | 4 |
| 22 | 1 | 35 | 85 | 65 | 1 | 79 | 1 | 129 | 4 |
| 25 | 1 | 40 | 85 | 55 | 1 | 90 | 1 | 135 | 4 |
| 25 | 1 | 40 | 85 | 70 | 1 | 90 | 1 | 135 | 4 |
| 25 | 1 | 40 | 85 | 85 | 1.5 | 90 | 1 | 135 | 4 |
| 30 | 1 | 40 | 85 | 85 | 1.5 | 100 | 1 | 155 | 4 |
| 33 | 1 | 40 | 105 | 85 | 1.5 | 106 | 1 | 171 | 5 |
| Note: Additional sizes can be customized to meet specific customer requirements. | |||||||||
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Manufacturing Process
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2. Slitting
3. Punching
4. Laminating
5. Core Forming
6. testing
GNEE EC
Founded in 2008 and located in Anyang in China, Gnee Electric is a high-tech enterprise specializing in researching and manufacturing iron core products.
The company currently occupies over 20,000 square meters and employs more than 200 people, including over 80 professionals. After more than 18 years of development, we have built our own magnetic material production base and independently develope, produce, and sell various kinds of iron cores. The common types include silicon steel cores, motor cores, transformer cores, toroidal iron cores, special-shaped cores, custom cores, and others. Our cores are widely applied in different sectors including transformers, motors, mutual inductors, voltage stabilizers, welding machines, magnetic amplifiers, and instrumentation, providing diverse core solutions to global customers.
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GNEE EC was founded in 2008, which is a National High-tech Enterprise & Famous Brand Enterprise in China, developing into a professional manufacturer and supplier of high-quality iron cores.
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Over 18 years of success in the iron core industry;
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Over 200 employees;
The R&D team has more than 80 experienced engineers and the production team has more than 100 skilled staffs;
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Annual turnover up to 35 million dollor per year;
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Over 1000 customers in domestic and overseas markets;
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With 18 Years of industry experience, we focus on the research, development, and manufacturing of high-quality iron cores for electricity, industrial control, new energy, and automotive markets